Serial Production
Based on an extensive development phase, the prototype phase of production moves from small production during the evaluation phase into serial production.
The serial production of composites solutions is ruled by an accurate work documentation and process-controlled production with defined delivery plan, where changes are the exception. The manufacturing process is precisely evaluated along the value chain and cycle times created to meet the production volume without surprises.
The minimum volume is around 250 – 500 sets per year, and the pre-preg road begins to reach its limits on the existing common procedures at around 250 sets per tool per shift per year.
Examples of expertise in serial production for the medical sector
The Prothesis component functions a structural element in the full prothesis system and has to fullfill significant load cases and weight constraints. The project lead time from design to start of serial production can take a couple of years of engineering, manufacturing and testing iterations until the final componets fullfills the list of requirements.
Prothesis – from Design / FEA to manufacture Prototypes to Serial Production:
Safety light weight container for medical devise – from Prototype to Serial Production:
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